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Process
Process capability
Project Entry name Process capability
Overall process capability Number of layers 1st to 30th floors
High frequency mixed voltage HDI Ceramic materials and PTFE materials can only be mechanically drilled for blind burying, depth control drilling, back drilling, etc. (laser drilling is not allowed, and copper foil cannot be directly pressed)
High speed HDI Made according to conventional HDI
Laser order 1-5 levels (≥ 6 levels need to be reviewed)
Plate thickness range 0.1-5.0mm (less than 0.2mm, more than 6.5mm shall be reviewed)
Minimum finished product size Single board 5 * 5mm (less than 3mm needs to be reviewed)
Maximum finished product size 2-20 floors 21 * 33inch; Remarks: If the short edge of the plate exceeds 21inch, it shall be reviewed.
Maximum finished copper thickness Outer layer 8OZ (more than 8OZ needs to be reviewed), inner layer 6OZ (more than 6OZ needs to be reviewed)
Minimum finished copper thickness 1/2oz
Alignment between layers ≤3mil
Through hole filling range Plate thickness ≤ 0.6mm, aperture ≤ 0.2mm
Thickness range of resin plug hole plate 0.254-6.0mm, PTFE plate resin plug hole needs to be reviewed
Plate thickness tolerance Plate thickness ≤ 1.0mm; ±0.1mm
Plate thickness > 1.0mm; ±10%
Impedance tolerance ±5Ω(<50Ω),±10%(≥50Ω); ± 8% (≥ 50 Ω, to be reviewed)
Warpage Normal: 0.75%, limit: 0.5% (to be reviewed), maximum: 2.0%
Pressing times Pressing of the same core plate ≤ 5 times (more than 3 times need to be reviewed)
Material type Common Tg FR4 Shengyi S1141, Jiantao KB6160A, Guoji GF212
Medium Tg FR4 Shengyi S1150G (medium Tg plate), Jiantao KB6165F, Jiantao KB6165G (halogen-free)
High Tg FR4 Shengyi S1165 (halogen-free), Jiantao KB6167G (halogen-free), Jiantao KB6167F
Aluminum substrate Guoji GL12, Clear CS-AL-88/89 AD2, Juqin JQ-143 mixed compaction FR-4 of layer 1-8
Type of material used for HDI board LDPP (IT-180A 1037 and 1086), common 106 and 1080
High CTI Shengyi S1600
High Tg FR4 Isola:FR408、FR408HR、IS410、FR406、GETEK、PCL-370HR; Lianmao: IT-180A
IT-150DA; Nelco:N4000-13、N4000-13EP、N4000-13SI、N4000-13EP
SI; Panasonic: R-5775K (Megtron 6), R-5725 (Megtron 4); Jiantao: KB6167F;
Platform light: EM-827; Hongren: GA-170; South Asia: NP-180; Taiyao: TU-752, TU-662;
Hitachi: MCL-BE-67G (H), MCL-E-679 (W), MCL-E-679F (J); Tenghui: VT-47;
High frequency materials filled with ceramic powder Rogers:Rogers4350、Rogers4003; Arlon:25FR、25N;
PTFE high-frequency material Rogers Series, Taconic Series, Arlon Series, Nelco Series, TP Series
PTFE prepreg Taconic: TP series, TPN series, HT1.5 (1.5mil), Fastrise series
Material mixing Rogers, Taconic, Arlon, Nelco and FR-4
Metal substrate Number of layers Aluminum substrate and copper substrate: 1-8 layers; Cold plate, sintered plate and embedded metal plate: 2-24 layers; Ceramic plate: 1-2 layers;
Finished product size (aluminum substrate, copper substrate, cold plate, sintered plate, embedded metal plate) MAX:610*610mm、MIN:5*5mm
Maximum production size (ceramic plate) 100*100mm
Finished plate thickness 0.5-5.0mm
Copper thickness 0.5-10 OZ
Metal base thickness 0.5-4.5mm
Metal base material AL:1100/1050/2124/5052/6061; Copper: red copper and pure iron
Minimum finished hole diameter and tolerance NPTH:0.5±0.05mm; PTH (aluminum substrate, copper substrate): 0.3 ± 0.1mm; PTH (cold plate, sintered plate, embedded metal plate): 0.2 ± 0.10mm;
Profile machining accuracy ±0.2mm
Surface treatment process of PCB part Lead/lead-free tin spraying; OSP; Nickel (palladium) gold precipitation; Electric (nickel) soft/hard gold; Electrotinning; Nickel free electroplating of hard and soft gold; Made of thick gold
Metal surface treatment Copper: nickel plated gold; Aluminum: anodizing, hard oxidation, chemical passivation; Mechanical treatment: dry sand blasting and wire drawing
Metal based materials Full aluminum substrate (T-110, T-111); Tenghui aluminum substrate (VT-4A1, VT-4A2, VT-4A3); Laird aluminum base plate (1KA04, 1KA06); Beggs metal substrate (MP06503, HT04503); TACONIC metal substrate (TLY-5, TLY-5F);
Thickness of thermal conductive adhesive (medium layer) 75-150um
Size of embedded copper block 3*3mm—70*80mm
Flatness of buried copper block (drop accuracy) ±40um
Distance from embedded copper block to hole wall ≥12mil
thermal conductivity 0.3-3W/m.k (aluminum substrate, copper substrate, cold plate); 8.33W/m.k (sintered plate); 0.35-30W/m.k (buried metal plate); 24-180W/m.k (ceramic plate);
product type Rigid plate Backplane, HDI, multi-layer buried blind hole, thick copper plate, thick copper for power supply, semiconductor test plate
Stacking mode Multiple pressing blind buried orifice plate Same surface pressing ≤ 3
HDI board type 1 n 1, 1 1 n 1, 2 n 2, 3 n 3 (embedded hole in n ≤ 0.3mm), laser blind hole can be electroplated
Local mixed pressure Minimum distance from mechanical drilling to conductor in local mixed pressure area ≤ 10 layers: 14mil; 12th floor: 15 mil; > 12th floor: 18mil
Minimum distance from local mixed pressure junction to borehole ≤ 12 layers: 12 mil; > 12th floor: 15ml
Surface treatment unleaded Copper nickel gold plating, gold plating, hard gold plating (with/without nickel), gold finger plating, lead-free tin spraying, OSP, chemical nickel palladium gold plating, soft gold plating (with/without nickel), silver plating, tin plating, ENIG OSP, ENIG G/F, full plate gold plating G/F, silver plating G/F, tin plating G/F
Lead Tin spraying with lead
Thickness diameter ratio 10: 1 (lead/lead-free tin spraying, chemical nickel gold precipitation, silver precipitation, tin precipitation, chemical nickel palladium gold precipitation); 8:1(OSP)
Machining dimension (MAX) Gold deposition: 520 * 800mm, vertical tin deposition: 500 * 600mm, horizontal tin deposition: less than 500mm on one side; Horizontal silver deposition: less than 500mm on one side; Lead/lead-free tin spraying: 520 * 650mm; OSP: less than 500mm on one side; Hard gold electroplating: 450 * 500mm; One side is not allowed to exceed 520mm
Machining dimension (MIN) Tin deposition: 60 * 80mm; Silver deposit: 60 * 80mm; Lead/lead-free tin spraying: 150 * 230mm; OSP:60*80mm; At the surface of the walking plate smaller than the above size
Processing plate thickness Gold deposition: 0.2-7.0mm, tin deposition: 0.3-7.0mm (vertical tin deposition line), 0.3-3.0mm (horizontal line); Sediment silver: 0.3-3.0mm; Lead/lead-free tin spraying: 0.6-3.5mm; Solder spraying plate below 0.4mm shall be reviewed and manufactured; OSP:0.3-3.0mm; Hard gold electroplating: 0.3-5.0mm (plate thickness ratio 10:1)
Minimum IC spacing of gold plate or minimum PAD to line spacing 3mil
Maximum height of golden finger 1.5inch
Minimum spacing between golden fingers 6mil
Minimum segment spacing of segmented golden finger 7.5mil
Surface coating thickness Tin spraying 2-40um (the thinnest thickness of lead tin sprayed big tin surface is 0.4um, and the thinnest thickness of lead-free tin sprayed big tin surface is 1.5um)
OSP Film thickness: 0.2-0.4um
Electroless nickel gold precipitation Nickel thickness: 3-5 um; Gold thickness: 1-3uinch, ≥ 3uinch needs to be reviewed
Chemical silver precipitation 6-12uinch
Chemical tin deposition Tin thickness ≥ 1um
Hard gold electroplating 2-50uinch
Electroplating soft gold Gold thickness 0.10-1.5um (dry film coating process), gold thickness 0.10-4.0um (non dry film coating process)
Chemical nickel palladium NI:3-5um,Pd:1-6uinch,Au:1-4uinch
Copper nickel gold electroplating Gold thickness 0.025-0.10um, nickel thickness ≥ 3um, maximum thickness of base copper 1OZ
Gold finger nickel plated gold Gold thickness 1-50 uinch (the required value refers to the thinnest point), nickel thickness ≥ 3 um
Carbon oil 10-50 μ m
Green oil Copper cover oil (10-18um), through hole cover oil (5-8um), line corner ≥ 5um (one-time printing, copper thickness less than 48um)
Blue gum 0.20-0.80mm
Drill hole 0.1/0.15/0.2mm maximum plate thickness of mechanical drilling 0.8mm/1.5mm/2.5mm
Minimum laser drilling aperture 0.1mm
Maximum laser drilling aperture 0.15mm
Mechanical hole diameter (finished product) 0.10-6.2mm (corresponding to drill tool 0.15-6.3mm)
The minimum finished aperture of PTFE material (including mixed pressure) plate is 0.25mm (corresponding to 0.35mm of drilling tool)
Aperture of mechanical buried blind hole ≤ 0.3mm (corresponding drill tool 0.4mm)
The diameter of the green oil plug hole in the middle of the pan is ≤ 0.45mm (corresponding to 0.55mm of the drilling tool)
Minimum hole diameter of connected hole is 0.35mm (corresponding to 0.45mm of drilling tool)
The minimum diameter of the metallized half hole is 0.30mm (corresponding to the drilling tool 0.4mm)
Maximum thickness diameter ratio of through-hole plate 20: 1 (excluding tool diameter ≤ 0.2mm; > 12:1 to be evaluated)
Maximum depth to aperture ratio of laser drilling 1:1
Maximum depth to aperture ratio of blind hole in mechanical depth control drilling 1.3:1 (aperture ≤ 0.20mm), 1.15:1 (aperture ≥ 0.25mm)
Minimum depth of mechanical depth control drill (back drill) 0.2mm
Drilling - Minimum distance from mechanical drilling to conductor (non buried blind hole plate and first order laser blind hole) 5.5 mil (≤ 8 layers); 6.5mil(10-14); 7mil (> 14 layers)
Drilling - Minimum distance from mechanical drilling to conductor (mechanical buried blind hole plate and second-order laser buried blind hole) 7mil (one press); 8mil (secondary pressing); 9 mil (three times pressing)
Drilling - Minimum distance from mechanical drilling to conductor (laser blind hole) 7mil(1 N 1); 8mil (1 1 N 1 or 2 N 2)
Drilling - minimum distance from laser drilling to conductor (1st and 2nd order HDI boards) 5mil
Drilling - Minimum distance between different network hole walls (after compensation) 10mil
Minimum distance between hole walls of the same network (after compensation) 6mil (through hole; laser blind hole); 10mil (mechanical blind hole)
Minimum distance between drilling hole and non-metallic hole wall (after compensation) 8mil
Bore hole location tolerance (compared with CAD data) ±2mil
Borehole - NPTH hole diameter tolerance minimum ±2mil
Drilling hole diameter accuracy of solderless devices ±2mil
Drilling - Tolerances on the depth of tapered holes ±0.15mm
Drilled - Tapered hole orifice diameter tolerance ±0.15mm
Pad Minimum size of inner and outer pads of laser hole 10mil (4mil laser hole), 11mil (5mil laser hole)
Minimum size of inner and outer pads of mechanical vias 16mil (8mil aperture)
BGA pad diameter min Lead tin spraying process 10mil, lead-free tin spraying process 12mil, other processes 7mil
Pad tolerance (BGA) /-1.2mil (pad < 12mil)/- 10% (pad ≥ 12mil)
Lineweight/Spacing Limit line width corresponding to copper thickness
1/2OZ:3/3mil
1OZ: 3/4mil
2OZ: 5/5mil
3OZ: 7/7mil
4OZ: 12/12mil
5OZ: 16/16mil
6OZ: 20/20mil
7OZ: 24/24mil
8OZ: 28/28mil
9OZ: 30/30mil
10OZ: 32/30mil
Line width tolerance ≤10mil: /-1.0mil
>10mil: /-1.5mil
Solder mask character Maximum drilling diameter of resistance welding plug hole (cover oil on both sides 0.5mm
Color of solder mask ink Green, yellow, black, blue, red, white, purple, matte green, matte black, high refraction white oil
Character ink color White, yellow, black
Maximum diameter of blue glue aluminum sheet plug hole 5mm
Bore diameter range of resin plug hole 0.1-1.0mm
Maximum thickness diameter ratio of resin plug hole 12:1
Minimum width of resistance welding bridge Special requirements for green oil 4mil and mottled 6mil control resistance welding bridge
Minimum character line width White characters 3mil high 24mil; Black character 5mil, 32mil high
Minimum spacing of hollow characters Hollow out width 8mil, height 40ml
Hollow words of solder mask Hollow out width 8mil, height 40ml
Appearance Distance from V-CUT copper free centerline to figure H ≤ 1.0mm: 0.3mm (20 ° refers to V-CUT angle), 0.33mm (30 °), 0.37mm (45 °);
1.0<H≤1.6mm:0.36mm(20°)、0.4mm(30°)、0.5mm(45°);
1.6<H≤2.4mm:0.42mm(20°)、0.51mm(30°)、0.64mm(45°);
2.4<H≤3.2mm:0.47mm(20°)、0.59mm(30°)、0.77mm(45°);
V-CUT symmetry tolerance ±4mil
Maximum number of V-CUT lines 100
V-CUT angle tolerance ± 5 degrees
V-CUT angle specification 20. 30, 45 degrees
Chamfer angle of golden finger 20. 30, 45 degrees
Chamfer angle tolerance of gold finger ± 5 degrees
Minimum distance of TAB beside golden finger without falling injury 6mm
Minimum distance between the side of golden finger and the contour edge line 8mil
Depth precision (NPTH) of controlled depth milling groove (edge) ±0.10mm
Boundary dimension accuracy (edge to edge) ±8mil
Minimum tolerance of milled slot hole (PTH) Groove width and groove length are ± 0.15mm
Minimum tolerance of milled slot hole (NPTH) Groove width and groove length are ± 0.10mm
Minimum tolerance of drilling slot hole (PTH) Groove width direction ± 0.075mm; Slot length/width<2: slot length direction/-0.1mm; Slot length/slot width ≥ 2: slot length direction/-0.075mm
Minimum tolerance of drilled slot hole (NPTH) Groove width direction ± 0.05mm; Slot length/width<2: slot length direction/-0.075mm; Slot length/slot width ≥ 2: slot length direction/-0.05mm
Contact Us Tel: 0755-2370085
Fax: 0755-23706084
Email: xchjmdz@163.com
Address: South 101, No. 11, Daxing 1st Road, Buyong Community, Shajing Street, Bao'an District, Shenzhen


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